About Elector Gold Plating
The [black Dzambhala], Buddhist Miniature Statue, [gold Plated], [high Quality], Jambhala has been crafted using the ceramic mold casting process, a modern approach that provides an alternative to traditional methods such as the lost-wax system or rubber molding. Also referred to as ceramic molding, this technique involves the creation of a ceramic mold to cast the statue. The process begins by making a precise and detailed wax model of the desired sculpture. The wax model is then coated with layers of ceramic material, creating a sturdy mold. Once the mold is complete, it is fired in a kiln, causing the wax to melt and escape, leaving behind a cavity that perfectly replicates the original sculpture. Molten metal is then poured into the mold, allowing it to fill the cavity and take on the desired form. Once cooled and solidified, the ceramic mold is carefully broken away, revealing the final metal statue.
The process begins with the thorough cleaning and preparation of the object to be plated. A layer of silver plating is first applied to create a base. Subsequently, the object is submerged in a solution containing gold ions, while an electric current is passed through the solution. The gold ions are attracted to the surface of the object, forming a layer that can be polished to achieve a smooth and radiant finish.
The Full Electro Gold plated finishing offers several advantages, including affordability and high-quality results. In Nepal's handicraft industry, this method of gold plating is gaining popularity due to its ability to produce exquisite and long-lasting handicraft items. Skilled craftsmen employ their expertise to ensure that the gold plating is of the utmost quality, resulting in beautiful and durable [black Dzambhala], Buddhist Miniature Statue, [gold Plated], [high Quality], Jambhala products.
By choosing the Full Electro Gold plated finishing, you can enjoy the luxurious and captivating allure of gold, enhancing the aesthetic appeal of the [black Dzambhala], Buddhist Miniature Statue, [gold Plated], [high Quality], Jambhala product while ensuring its longevity and enduring beauty.
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Lost-Wax System
This Gold Plated Statue of [black Dzambhala], Buddhist Miniature Statue, [gold Plated], [high Quality], Jambhala is made by the process of the Lost Wax system. This is a very complicated, time consuming and historic process of making metal sculptures.Which is why it is sometimes called Precision Casting as well. Hence the sculptures made by this process are comparatively expensive. There are many new, advanced and less time consuming methods of casting metal sculptures available as well. But due to the benefits provided by the traditional lost wax system in quality control and customization, we prefer the Loss wax system over Ceramic molding, or sand casting to make our Gold Plated Statue.
Below we have tried to illustrate the process of making a loss wax system statue:
The method of metal casting in which a molten metal is poured into a mold that has been created by means of a wax model. Once the mold is made, the wax model is melted and drained away. Bronze statues come to life differently than marble statues. Instead of carving a block or marble, the bronze artist uses the lost-wax technique to make a series of molds, and then pours melted bronze into the final mold to create the sculpture. This method has been around since 4500 BCE.
There are few important steps in lost wax casting process :
Step 1: Sculpting ( It all starts in the studio with an idea, Then figuring out how to realize the vision in clay.)
Step 2: Mold Making.
Step 3: Wax Pouring.
Step 5: Wax Spruing.
Step 6: Shell Dipping.
Step 7: Bronze Pouring.
Interestingly enough Loss wax process is also called Investment casting because after layers have been formed and dried, the wax is melted out of the ceramic tree by using steam (120°C) in an autoclave. This is why it is called "lost wax casting". The majority of the molten wax which can then be regenerated and is reusable.
Before Making statue :At work room making the wax models.
Softening a piece of wax over a brazier.
Relaxing after softening the wax The working environment with works in progress.
Working the face of an Ekajata wax model.
Working the face of wax model.Using a modeling tool to form the face of Ekajata.
Deatail of wax model
The design for Ekajata compared to the Tibetan book on which it was based.Statues Maker Are master in buddhism .
Detail of A partially finished Candamaharoshana (Acala) wax figure made in the Tibetan style.
A finished wax image of Mahakala.
Anthor Finished Wax Model of Shakyamuni Buddha
One of the modelers working in the room shows the Pehar image on which he is working.
The artist showed how the goat , which had been completed earlier, fits under the image. ,
Tej Jyoti Shakya and his wife, Nani Maya Shakya Covering the wax model in a mixture of clay and dung
Pressing the mixture of clay and dung around the wax image.
The board with the clay and dung mixture ready for use.
Model Pieces drying after the initial (dipped) thin layer of fine clay.
Clay-covered model pieces drying in the sun.
Molds waiting to be put into the burnout furnace
The same molds, seen in the previous image, in the burnout furnace
The double row of refractory bricks used to support the heated molds during casting.
The melting furnace and a pile of coke used for melting the metals. Laying the bed of coke in the melting furnace.
The first ignition of the coke.
Checking the coke bed.
The electric blower used to force air into the melting furnace
Beginning to fill the crucibles with scrap copper.
Preparing the bed of burning coke to receive the crucibles
Sorting various metals used in the alloys.
Weighing precious metals that are used in the alloys
Weighing copper from Singapore to achieve a correct alloy.
Different sizes of crucibles and various types of metals to be cast in this melt.
Placing the crucibles in the bed of coke filled with metal are in place.
After the crucibles are in place, more coke is piled around them.
The crucibles are covered with scrap metal to hold in the heat.
The electric fan is then connected.Soon a very hot flame is produced.
The entire furnace temperature goes up to about 1800 -1900 degrees.
Setting up molds in between the refractory bricks to receive the molten metal. Handling the molds with asbestos gloves and bracing them with fragments of bricks.
Pouring the molten metal into the base of a mold
Another view of the artists pouring the molten metal.Detailed view showing the molten metal being poured into the sprues.
Preparing to lift and pour molten metal from one of the larger crucibles.
Cooling a mold containing the recently poured metal.
Beginning to break away the clay mold from the metal casting. The mold breaks away revealing the metal image inside
The first metal image from the day's work.
Examining the image for flaws
Two auras (prabhamandalas), one that cast perfectly and one (in front) that only partially filled.
Opening more molds
Researchers mark specific metal images for future identification.
Cleaning the details of the image with a metal tool.
Sawing off the sprues from Aura image. The sprue metal will be reused in future castings.
Two auras that worked perfectly. The one on the right has been cut off of the sprues, while the one on the left still has the sprues attached.
The finishing specialist begins the finishing process with a set of tools, including a small hammer. to give more detail
The entire surface of the image will be gently hammered to a final, almost polished finish.
The finisher's tools and the work in progress
Finishing work on an image of the Buddha.
Hammering the chest of an image that is being held against the work block
A Buddha image hammered and chased to the final, detailed finish.
Cleaning in a very mild acid bath. The image and prabhamandala are placed in a final acidic bath to make sure the surface is absolutely clean.
Drying the image with a blow torch.
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About The Black Jambhala :
The Black Jambhala is also known as the Hindu God of Wealth, Kubera. Originated in ancient India, he manifested from the waters of the river and gave the transmission of generating wealth to a king whose kingdom was undergoing extreme financial difficulties during that time. He also benefits the poor and those in solitary retreat that have a virtuous mind.
Iconography :
Popularized by Shakyasribhadra, holding a skullcup and mongoose, naked and wrathful in a standing posture. He is the God of Wealth in Tibetan buddhism. With august guise he treads on the back of yellow rich man. Jambhala, Black (Tibetan: dzam bha la, nag po), a wealth deity popularized in Tibet by Bari Lotsawa (b.1040) and the Kashmiri teacher Shakyashri Bhadra.
" ... the Lord Jambhala, with a body black in colour, having the appearance of a dwarf, naked, sexually aroused, pot-bellied, with pierced ears, three bulging bloodshot eyes, brown hair flowing upwards and bared fangs, in a standing position, the right leg bent, and the left straight. He has one head and two arms. The right hand holds the top of a skull in front of his chest as a blood container, and the left hand holds a mongoose expelling wish fulfilling jewels. On his head is a crown of five skulls in the shape of the five-Buddha crown; around his neck is a string of 50 pray beads made of human skulls, with five-color snakes as bracelets on hands, feet and neck. He shows anger on his face, standing with his right leg bent, his left leg extended, the right leg is extended pressing upon the head of the yellow Lord of Wealth, adorned with various gold ornaments, lying face down beneath Black Jambhala's feet." (Ngorchen Konchog Lhundrup, 1497-1557).
He is the manifestation of Amoghasiddhi Buddha by the request of Buddha Shakyamuni to turn the wheel of Dharma to benefit sentient beings who are suffering from poverty. He will enable all endeavors to be perfectly accomplished and purify all bad luck and obstacles, prevent theft, bad debts and loss of wealth. Jambhala has a black colored body. He is depicted in a standing position over a human body, symbolizes to subdue humanâs ego and eliminate humanâs greed. His right hand holding Gems Pot and his left hand holding an animal named Nehulay (mongoose) which spue out jewels from its mouth. Black Jambhala also wears a snake necklace on his body.
The Mantra of Black Jambhala is:
Om Jambhala Jalendraye Bashu Dharini Svaha and
""Om Indzali Mu Kam Dzamali Soha""
Mantra of Black Jambhala
Om Zambhala Dzamlim Dzaye Svaha
Om Indzali Mu Kan Dzamali Svaha
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